Electric bikes
Electric motorcycles
Electric scooters
Electric Mobility Frame Manufacturing & ODM Production
Electric Mobility Frame Manufacturing & ODM Production
PXID provides high-precision frame manufacturing services for electric mobility products, including e-bikes, electric scooters, and urban mobility vehicles.Through a fully integrated production system—from raw material processing to finished frame assembly—we ensure every structure achieves high strength, millimeter-level accuracy, and long-term durability.By combining advanced manufacturing technologies, strict quality control, and ODM production expertise, PXID helps global mobility brands transform innovative designs into reliable, scalable mass-production products.
Material Cutting & Pre-Processing
PXID uses high-precision laser cutting and CNC tube-processing equipment to prepare high-strength steel and aluminum alloys for electric mobility frame manufacturing. Each tube is cut and shaped to strict engineering specifications, ensuring accurate dimensions and consistent geometry. This preparation supports reliable frame welding quality and structural performance in e-bike and electric scooter production.
Profile Forging for Structural Components
PXID applies profile forging technology to critical frame components such as head tubes and bottom brackets. High-temperature heating and high-pressure forming improve metal density, hardness, and fatigue resistance. After forging, components undergo precision machining and heat treatment, ensuring high structural strength and long-term durability for electric mobility vehicle frames.
Aluminum Extrusion Forming
Aluminum extrusion is widely used in lightweight frame manufacturing for electric mobility vehicles. Heated aluminum billets are extruded into tubes with specific cross-sections and wall thicknesses, then processed through bending and welding. Combined with T6 heat treatment, this process delivers an ideal balance of lightweight structure, strength, and durability.
Hydroforming Technology
PXID uses hydroforming technology to produce complex frame geometries that cannot be achieved through traditional forming methods. High-pressure fluid expands aluminum tubes inside precision molds, creating strong and lightweight structures. This process improves torsional rigidity, structural efficiency, and design flexibility for high-performance e-bike and electric scooter frames.
Gravity Casting
PXID utilizes gravity casting technology to manufacture high-strength aluminum components such as frame joints, battery brackets, and wheel hubs. Molten aluminum fills molds under gravity, producing parts with excellent structural integrity and impact resistance. These components play a critical role in ensuring durability and reliability in electric mobility vehicles.
Precision Frame Welding
PXID combines manual TIG/MIG welding with automated robotic welding systems to ensure both precision and production efficiency. Skilled technicians handle complex structural areas while robotic welding guarantees consistent seam quality. This hybrid welding approach ensures strong joints and stable performance in electric mobility frame manufacturing.
T4 Frame Heat Treatment Line for Welded Frames
After welding, frames enter the T4 heat treatment line. Controlled heating and rapid cooling restore material ductility, relieve welding stress, and improve dimensional stability. This process prepares the aluminum frame structure for subsequent forming and final strength treatments in electric mobility frame manufacturing.
T6 Frame Heat Treatment Line for Final Frame Strength
Following T4 processing, frames undergo T6 heat treatment. Higher-temperature heating and artificial aging significantly increase the aluminum alloy’s strength and hardness. This ensures reliable performance under extreme riding conditions and provides essential durability for high-load applications.
Frame Durability Validation System
PXID conducts horizontal and vertical fatigue, drop, fork impact, and vibration tests, combined with full-vehicle road testing to simulate real-world electric mobility riding conditions.
