Electric bikes
Electric motorcycles
Electric scooters
Structural design
STRUCTURAL DESIGN
In the structural design of electric two-wheelers, we transform conceptual ideas into practical, manufacturable components, considering factors like cost, materials, production, and after-sales service. The design includes durable, stable frame materials and body structures for optimal riding performance, a power system for propulsion, an electronics and control system for efficient energy management, and mechanical components such as suspension, braking, and transmission. This comprehensive approach ensures reliability and functionality, delivering an excellent riding experience for users.
Frame materials and structural design
Starting from practical scenarios, PXID fully considers the support, load capacity, and stability of the vehicle body.Different frame designs will affect the riding posture and aerodynamic performance. Typically, aluminum alloys, magnesium alloys, or steel are used, providing both lightness and strength. It is essential to consider shock resistance, impact protection, and durability in the frame structure to ensure safety and comfort on various road conditions.
Electronics/Power system
The design of the power system must meet the rider’s needs in different cycling situations. Factors such as motor power, efficiency, and heat dissipation design are considered. Choosing the appropriate transmission method, such as belt drive or chain drive, ensures smooth and efficient power delivery. The battery is strategically placed within the frame to maintain balance while allowing for easy replacement and maintenance.
Mechanical motion design
The mechanical motion design is the core element that enables the product to perform motion functions. This involves selecting motion mechanisms, drive methods, transmission systems, and relative movement between components.
By designing an efficient motion mechanism, the product can maintain high performance under complex working conditions and extend its service life.
Simulation-Driven Structural Design
From the concept stage, we perform comprehensive CAE simulations to analyze strength, stiffness, and modal behavior of the full bike and key components. This ensures the structure reliably withstands both static loads and dynamic impacts, eliminating potential failure modes early in the design phase and building a solid digital foundation for product durability and safety.
Multi-Physics Integration & Thermal Management
By optimizing heat dissipation paths and airflow channels, we precisely control operating temperatures of motors and electronic systems. This prevents performance loss, enhances overall reliability, and extends the service life of core components — ensuring consistent output under all operating conditions.
End-to-End Process Control
PXID manages the entire process from concept to production. Using proprietary data and parametric modeling, we optimize cost, manufacturability and serviceability during design—delivering high-performance, lightweight products for efficient mass production.
