Electric bikes

Electric motorcycles

Electric scooters

Electric Bike ODM Case: Concept Engineering to Mass Production for Global Brands

Electric Bike ODM Case: Concept Engineering to Mass Production for Global Brands

Award-Winning Product Design for Electric Mobility

The product design of this project was recognized by the Golden Pin Design Award and the Contemporary Good Design Award,

reflecting a balanced approach to aesthetics, functionality, and market-oriented electric mobility design.

Award-Winning Product Design for Electric Mobility

Structural Optimization & Material Cost Efficiency

PXID optimized frame geometry and high-performance aluminum selection to reduce weight, improve structural strength, and enhance overall cost-efficient electric vehicle engineering.

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Electric Vehicle Engineering for E-Bike Performance

PXID integrated IoT controllers, modular batteries, and optimized motors to deliver reliable, efficient, and scalable electric mobility solutions.

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3.12

IoT Control System

The project required fleet-ready connectivity for shared mobility deployment. PXID integrated IoT controllers supporting GPS, app connectivity, and fleet management.This enabled scalable shared mobility vehicle development and real-time vehicle monitoring.

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3.22

Battery Solution

Customers needed extended range without increasing vehicle weight. PXID engineered a modular battery layout with optimized thermal management.This improved riding range while ensuring safety for mass production capability.

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3.32

Motor Solution

Performance targets required balanced torque and efficiency. PXID selected optimized hub motor configurations and controller tuning.The solution enhanced climbing ability and riding comfort for urban electric mobility applications.

Prototype Validation & Iteration

Early-stage prototypes required performance verification before tooling. PXID conducted multiple rounds of prototype validation including road testing and durability checks.Engineering feedback loops accelerated iteration and reduced risks before production.

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In-House Tooling Development

Customers required faster development without external tooling delays. PXID completed full in-house mold design and fabrication.This shortened development time and improved consistency across production batches.

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5.3

Frame Manufacturing (CNC & Welding)

High-strength frame construction was essential for reliability. PXID utilized CNC machining, precision welding, and fixture control for electric bike frame manufacturing.This ensured dimensional accuracy and structural integrity at scale.

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T4/T6 Heat Treatment & Multi-Painting Lines

Durability and appearance consistency were key requirements. PXID applied T4/T6 heat treatment to enhance frame strength, followed by automated painting lines.Multiple coating options improved corrosion resistance and supported brand differentiation.

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7.3
20+ Performance & Safety Tests
20+ Performance & Safety Tests
PXID conducted over 20 performance and safety tests, including frame durability, load, braking, and vibration, ensuring reliable and globally compliant electric bike production.
Global Compliance & Mass Production Delivery

Global Compliance & Mass Production Delivery

Customers required compliance with international regulations. PXID supported CE, EN15194 and other certification requirements.

Dutch Spoke Wheels for E-Bikes

Dutch Spoke Wheels for E-Bikes

PXID employs Dutch spoke weaving machines to produce durable, precise wheels, enhancing electric bike frame manufacturing and overall reliability.

Scalable E-Bike Assembly

Scalable E-Bike Assembly

PXID ensures consistent quality with streamlined assembly, supporting fast, reliable e-bike manufacturing and delivery.

Multi-Color & Vehicle Display

To support brand positioning, PXID provided multiple color finishes and surface treatments.
Flexible painting options enhanced product differentiation for e-mobility OEM/ODM customers in different markets.

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PXID – Your Global Design and Manufacturing Partner

PXID is an integrated "Design + Manufacturing" company, serving as a "design factory" that supports brand development. We specialize in providing end-to-end services for small and medium-sized global brands, from product design to supply chain implementation. By deeply integrating innovative design with robust supply chain capabilities, we ensure that brands can efficiently and precisely develop products and swiftly bring them to market.

Why Choose PXID?

● End-to-End Control: We manage the entire process in-house, from design to delivery, with seamless integration across nine key stages, eliminating inefficiencies and communication risks from outsourcing.

● Rapid Delivery: Molds delivered within 24 hours, prototype validation in 7 days, and product launches in just 3 months—giving you the competitive edge to capture the market faster.

● Strong Supply Chain Barriers: With full ownership of mold, injection molding, CNC, welding, and other factories, we can provide large-scale resources even for small and medium-sized orders.

● Smart Technology Integration: Our expert teams in electric control systems, IoT, and battery technologies provide innovative solutions for the future of mobility and smart hardware.

● Global Quality Standards: Our testing systems comply with international certifications, ensuring your brand is ready for the global market without fear of challenges.

Contact us now to kickstart your product innovation journey and experience unparalleled efficiency from concept to creation!

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