PXID ODM Services: Complete Manufacturing Solutions for Electric Scooters

PXID offers a fully integrated ODM (Original Design Manufacturing) solution for electric scooters, delivering professional-grade results from concept to production. With over a decade of experience in vehicle design, engineering, and manufacturing, PXID empowers mobility brands with reliable, scalable, and fast-to-market solutions. Every product is built with structural durability, intelligent systems, and refined craftsmanship—tailored to the needs of modern shared mobility and private-use applications.

Whether you're launching a new scooter model or scaling your fleet, PXID provides the complete ecosystem to bring your vision to life—efficiently, precisely, and at volume.

01. From Concept to Real Product: Product Design

PXID begins every project by interpreting client ideas through hand sketches and 3D renderings. These tools allow for intuitive and accurate translation of concepts into production-ready designs.

The design team specializes in full-cast aluminum frame structures, optimized to deliver high strength, lightweight performance, and ergonomic comfort. Each frame is designed with the demands of short-distance urban travel in mind. PXID’s structural engineers use optimization techniques to improve both dynamic and static performance, enhancing fatigue durability over time. These designs are created not only for form and function, but also for manufacturability at scale.

02. Structural and Electrical Engineering

PXID supports complete electrical control system design, including battery management, power assist systems, braking, safety features, and smart modules. All electrical systems can be optimized to meet the exact requirements of the target user or business model.

For shared scooter programs, PXID integrates IoT system capabilities, ensuring seamless data collection, location tracking, fleet management, and user interface functionality. One example is PXID’s proprietary IoT-enabled phone mount solution, which securely holds smartphones during the ride while providing features such as wireless charging and network-based connectivity.

These intelligent solutions enable PXID to serve both commercial sharing platforms and advanced personal mobility models.

03. Engineering Prototype Development

Before moving into mass production, PXID develops rideable prototypes for mechanical validation. These are full-function vehicles built using in-house machining and assembly capabilities, including:

CNC machining

3D scanning

High-precision mold development

EDM chassis forming

Injection moldingfor plastic parts

With a production tolerance of ≤0.02 mm, PXID ensures accurate part fit and mechanical compatibility. The prototype stage also enables clients to perform ride tests, verify system logic, and provide feedback before tooling investment.

04. Fast and Reliable Mold Development

PXID owns and operates a high-precision mold manufacturing workshop that supports both low-volume trials and high-volume production readiness. With full vertical integration, the company can complete mold development in as little as 30 days.

Mold systems include:

EDM (Electrical Discharge Machining) for detailed chassis formation

Plastic injection molding systems

CMM (Coordinate Measuring Machine) inspections for precision assurance

Sand core molding for complex internal structures

This in-house mold capability gives PXID strong agility and fast adaptation to evolving client needs.

05. High-Strength Frame Production

Frame strength is at the core of e-scooter safety and longevity. PXID uses gravity casting combined with sand core molding to produce uniform, high-density chassis structures. These processes improve the stability of the scooter and its ability to withstand frequent usage across varied terrain.

Welding is performed using TIG (Tungsten Inert Gas) welding, with 100% weld flaw detection. All frames undergo T4 and T6 heat treatment, which enhances compressive strength by more than 30% above industry norms. The frame welding line also includes robotic automation and surface grinding for finishing.

06. Surface Finishing & Coating

PXID applies a powder coating process that is both environmentally friendly and highly durable. This process passes the 48-hour salt spray test, which validates its corrosion resistance and long-term weather durability.

The painting and coating lines include:

Primer baking tunnels

Coating drying tunnels

Class-cleanroom level environments for high finish quality

Clients can also choose custom Pantone color finishes and receive full CMF (Color, Material, Finish) design support to ensure brand consistency.

07. Full Quality Inspection and Testing

Quality assurance is implemented at every stage of PXID’s manufacturing process. Testing includes:

Frame fatigue testing with 100,000 vibration simulations

Drop and impact tests on the chassis

Wheel hub durability evaluation

Load-bearing strength assessments

Electrical system overcharge and short-circuit protection

IP65 waterproof certification for outdoor resilience

Each scooter is tagged with a unique traceability code, allowing every unit to be tracked through production and quality assurance stages.

08. Mass Production and Assembly

PXID operates three fully equipped assembly lines capable of producing 1,000 units per day. This ensures the company can meet both small pilot programs and large-scale deployments with flexibility.

All assembly processes follow strict SOPs (Standard Operating Procedures), and are supported by automated tools, robotic welders, and real-time quality monitoring. The company’s internal logistics and planning teams ensure every production milestone is met on time.

09. Logistics and Delivery

PXID supports packaging, warehousing, and global delivery logistics. By managing all manufacturing and pre-shipping activities internally, PXID reduces handoffs, shortens lead times, and ensures consistent quality across every unit shipped.

10. Real-World Project Example: 80,000 Units for Wheels

One of PXID’s most notable ODM achievements is the development of a magnesium alloy shared electric scooter for Wheels, a U.S.-based shared mobility company. PXID delivered 80,000 units for deployment across the U.S. West Coast, with a total procurement value of $250 million USD.

This project demonstrates PXID’s ability to deliver custom-designed, IoT-integrated scooters at a high scale, with consistent quality control and on-time delivery. PXID handled every part of the workflow—from structural design and mold creation to electrical system integration and shipping coordination.

Partner with PXID for Reliable, Scalable ODM Solutions

PXID is more than a manufacturer—it is a fully integrated ODM partner equipped to turn your design vision into a reliable, high-performance electric scooter. With industry-tested production capabilities, precision engineering, and proven client success stories, PXID delivers unmatched value for businesses looking to enter or expand in the electric mobility sector.

For more information about PXID ODM services and successful cases of electric bicycles, electric motorcycles, and electric scooter design, and production, please visit https://www.pxid.com/download/

or contact our professional team to obtain customized solutions.

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