As a two-wheel mobility manufacturer driven by industrial design and engineering innovation, PXID follows a Design-Driven Manufacturing philosophy. The company has built a complete industry chain covering original product design, engineering development, and large-scale manufacturing.
The PXID P5 is a high-performance all-terrain fat tire electric bike designed for both urban commuting and outdoor exploration. The model integrates a magnesium alloy one-piece die-cast frame, a high-performance drive system, and a modular battery architecture, achieving a balance between power performance, structural strength, and industrial aesthetics.
PXID offers two versions of the P5: fat-tire and narrow-tire configurations. The fat-tire model is currently available in Nordic markets, while the narrow-tire version is expected to enter Russia, the United States, and China in mid-2026.
International Recognition: Multiple Global Design Awards
Thanks to its innovative magnesium alloy die-cast frame structure, clear industrial design language, and user-friendly interaction experience, the PXID P5 has received several international design awards, including:
● Golden Pin Design Award 2022
● Contemporary Good Design Award (CGD) 2022
These recognitions highlight PXID’s commitment to integrating engineering innovation with modern industrial design in the global e-mobility sector.
Core Technology: Magnesium Alloy Integrated Die-Casting Frame Process
PXID P5 adopts a magnesium alloy die-casting frame process,achieving a stable engineering balance between lightweight structural design, overall rigidity, and industrial design performance.
The density of magnesium alloy is approximately 1.74–1.85 g/cm³, which is about 30–35% lower than aluminum alloy (2.70 g/cm³). Under the same structural strength design conditions, magnesium alloy frames can significantly reduce the overall vehicle weight, thereby improving riding efficiency and energy utilization of electric bikes.
Integrated die-casting technology is being increasingly adopted in high-end manufacturing industries. For example, in the automotive industry, large-scale die-casting processes can reduce more than 70 welded parts into 1–2 integrated components, effectively improving structural strength and reducing manufacturing complexity.
●Stronger structural integrity: The integrated die-cast structure reduces welding joints, making force distribution more uniform. Compared with traditional welded frames, it can reduce structural connection points by over 30%, lowering fatigue risk.
● Lighter frame weight: Magnesium alloy density is about 35% lower than aluminum alloy, achieving a 21.8% weight reduction and improving overall performance by over 10%, enabling higher range efficiency under the same battery capacity.
● Better impact resistance and corrosion resistance: With anodizing and anti-corrosion coatings, the frame can maintain stable performance after over 240 hours of salt spray testing, suitable for snow, coastal, and humid environments.
Modular Battery: Balancing Range and Usability
PXID P5 adopts an integrated high-capacity lithium battery system, achieving a high level of integration between the battery and frame in the e-bike structure. The standard battery configuration is 48V 20Ah, with total energy of 960Wh. (In the e-bike industry, battery capacity above 900Wh is generally considered long-range level.)
● IPX5 waterproof structure:The battery compartment adopts a sealed design, ensuring stable operation in rainy and humid environments.
●BMS battery management system: Provides overcharge protection, over-discharge protection, short-circuit protection, temperature protection, and cell balancing management to ensure stable output under different temperature conditions.
●Supports external battery expansion: Provides more stable range support for long-distance riding and outdoor exploration scenarios.
Battery Specifications Table：
|
Battery Capacity |
Battery Energy |
Range |
|
48V 15Ah |
720Wh |
45–70 km |
|
48V 20Ah |
960Wh |
60–90 km |
|
48V 25Ah |
1200Wh |
80–110 km |
|
48V 35Ah |
1680Wh |
110–150 km |
Power System: Multiple Motor Configurations for Different Markets
P5 is equipped with a high-performance brushless rear hub motor system, providing stable and powerful output. According to different market requirements, multiple motor configurations are available:
Motor Specifications Table
|
Power |
Max Torque |
Max Assisted Speed |
Climbing Ability |
Application Scenario |
|
250W |
45–50 N·m |
25 km/h |
12–15° |
Short-distance commuting |
|
750W |
80 N·m |
40–45 km/h |
20° |
Urban commuting, light off-road |
|
1000W |
95 N·m |
45–50 km/h |
25° |
Outdoor off-road |
|
1200W |
110–120 N·m |
50–55 km/h |
30° |
Outdoor exploration |
Through multiple motor configurations, PXID P5 can adapt to e-bike regulations and riding needs in Europe, North America, and global markets.
All-Terrain Riding Performance: Fat Tire and Narrow Tire Versions
PXID P5 provides both fat tire off-road version and narrow tire commuting version to meet different riding environment requirements.
Fat tire version (24 × 4.0 inch):Maintains stable riding performance under complex road conditions, provides stronger grip, and absorbs more ground impact at low tire pressure, improving comfort.
Narrow tire version (27.5 × 2.4 inch): More suitable for urban commuting, with lower rolling resistance and higher riding efficiency.
With these two configurations, PXID P5 enables flexible switching between city riding and outdoor off-road scenarios.
Product Customization: Advanced CMF Solutions for Branding
PXID provides complete e-bike CMF customization solutions for global brand customers,supporting diverse appearance design and surface process customization based on the magnesium die-cast frame structure.
Brand-exclusive color systems:Supports matte coating, metallic paint, gradient finishes, and custom brand colors. Multi-layer coating structure (primer, color, clear coat) with total thickness of approximately 80–120μm, achieving over 240 hours corrosion resistance.
Multi-material combinations:Supports aluminum decorative parts, high-strength engineering plastics, and composite panels. In some projects, leather wrapping or leather-like lamination can enhance product texture and brand identity.
Diverse surface treatments:Includes water transfer printing, lamination, and laser engraving. Water transfer can achieve carbon fiber and camouflage textures; lamination improves wear resistance and UV resistance with 5–7 years outdoor durability; laser engraving achieves ±0.05mm precision for logos.
Through systematic CMF design, PXID helps brands enhance visual recognition in the global electric bike market.
FAQ
Magnesium alloy frames offer lower density and lighter weight compared to aluminum. This improves riding efficiency and overall performance.
Die-casting is an integrated forming process that reduces welding points. It enhances structural strength and production consistency.
Battery capacity above 900Wh is generally considered long-range in the e-bike industry. It supports longer riding distances.
A BMS ensures battery safety by managing charging, discharging, and temperature. It also improves battery lifespan and stability.
IPX5 ensures protection against water spray from any direction. It allows stable riding in rain and humid environments.
Lower power suits commuting, while higher power supports off-road and climbing. Different markets also have regulatory limits.
A lighter frame reduces energy consumption and increases efficiency. This results in longer riding range.
Fat tires provide better grip and shock absorption. They are suitable for off-road, snow, and uneven terrain.
CMF stands for Color, Material, and Finish. It allows brands to create differentiated product designs.
Different regions have different regulations and riding preferences. Multiple configurations ensure compliance and flexibility.
For more information about PXID ODM services and successful cases of electric bicycles, electric motorcycles, and electric scooter design, and production, please visit https://www.pxid.com/download/
or contact our professional team to obtain customized solutions.
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