Electric bikes
Electric motorcycles
Electric scooters
Mold design & fabrication
MOLD DESIGN & FABRICATION
Molds are the key link that transforms innovative product concepts into stable mass production. PXID provides a full-process mold service covering product feasibility analysis, mold structure design, precision machining, and trial molding verification. Supported by in-house CNC, EDM, wire cutting and professional material selection expertise, we ensure every mold delivers high precision, high durability, and high-efficiency production performance, building a solid foundation for large-scale manufacturing.
Product Design Evaluation & Mold Feasibility Analysis
Before mold fabrication, the product design is evaluated to determine its suitability for molding. Wall thickness, draft angles, structural complexity, and tolerance control are optimized. Material shrinkage and application scenarios are analyzed to ensure the design meets mass-production requirements.
Mold Structure & Runner System Design
A complete mold structure plan is developed, including mold type selection (such as injection mold), parting line layout, and the design of critical runner and cooling systems. A scientific runner design ensures uniform material filling and avoids defects such as air traps and warpage, while optimized cooling improves cycle time and production efficiency.
Material Selection & Precision Machining
High-strength and wear-resistant steels such as P20, H13, and S136 are selected. Precision manufacturing is completed using CNC, EDM, wire cutting, grinding, and polishing processes. Mold component tolerances are controlled to micron-level standards to ensure long service life and stable durability.
Mold Assembly & Fine Tuning
All machined mold components are precisely assembled and tuned. Dimensions and geometry are checked against the design, and key areas such as parting lines, inserts, and guide structures are carefully inspected and adjusted. Smooth mold opening, closing, and ejection are ensured to prepare for the trial molding stage.
Trial Molding Verification & Performance Optimization
Trial molding is a critical step for validating mold performance and product quality. Multiple rounds of sampling verify appearance, dimensions, and structural integrity. Based on molding data, runners, cooling, and venting systems are further optimized to ensure the mold reaches an ideal production state before mass manufacturing.
Mass Production Validation (PPAP)
Small-batch production runs are conducted to validate mold performance, ensuring dimensional stability, proper cycle times, and qualified yield rates as a reliable basis for consistent mass production.
Large Structural Part Mold Manufacturing
Supports mold development for large components such as electric motorcycle shells and frame exterior parts, enabling higher-spec mobility product manufacturing
Mold Life-Cycle Management & Maintenance
Regular maintenance, data monitoring, and repair management extend mold service life and ensure stability and consistency throughout long-term production.
Mold Surface Treatment
Chemical etching, laser engraving, and mechanical texturing enhance mold surface patterns. These treatments improve product grip, wear resistance, visual quality, and reduce light reflection, while extending mold lifespan.
High-Precision Mold Production System
A complete mold production system is established with standardized processes and strict quality control to ensure high accuracy, long lifespan, and consistent stability.
